BamaBoy
- Don Miller
- Fuquay Varina, North Carolina, United States
- A guy finding out if life really does begin at 50.
Wednesday, December 31, 2008
December 31st
Another thing that happened 20 years ago today was I closed on my current home. I also made sure I paid off my house 9 years ago this month to avoid any Y2K issues. Funny. I have never missed having to make a house payment all these years, and I never missed getting up and driving to work this last year.
So to mark the day I built a new hand rail for my back steps. I figure I'll be needing it to help me up those steps sometime in the next 20 years.
Saturday, October 4, 2008
1st Annual Piedmont Green Gala
TS Designs believes in PPP "People, Profit, Planet" and each of us can help our planet in many small ways by simply taking a small step. They started by not using polystyrene cups for employees or visitors. Over the many years they have saved several 18 wheeled trucks full of cases of cups, and also all the land fill space needed to dispose of them. Those small efforts have lead them to organic gardens and solar and wind power for their use. Now the new roof top array will supply power to the grid through the ncGreenPower program. Way cool! Some of the power you are using today is supplied locally by business like TS Design and maybe even your neighbor.
Friday, October 3, 2008
Making holes from hedges
The hedges in front of Larry's house had grown to the point they needed to be taken out. Larry and I have often helped each other out over the years, but my first thought when he called to borrow my come-a-long and chain was he was nuts. Those suckers were big, and taking them out was going to be something Mama always told me I was allergic too... Hard work. After some encouragement from Larry, a commitment we tackle only one and if it was too much he would have someone come take them out, I reluctantly loaded up the truck with my chain, wire rope, 15K lbs tow strap, and the come ah-long and headed over after work Wednesday.
Well I was right pulling one of the bushes out was hard work. Took a good 45 minutes of winch, huff-n-puff, rest, winch some more, reposition the come ah-long, crank some more -But it was possible, and we got that sucker out. So we decided to finish the job on Saturday.
Well Thursday turned out to be perfect fall day. Clear blue skies, cool, and no humidity. So I called and Larry he said sure come on over. Ever since finishing that first one I had been thinking ... There had to be a easier way. I came up with the idea to hook the chain to the frame of the truck and see if it would snatch the hedge out. Well it did. Having 2500lbs of batteries rolling at 3-4mph provides a serious tug, and each hedge would pop out after 3 or 4 tugs. The beauty of the electric motor is there is no wheel spin since the torque starts at 0 rpm - there is no 'rev up', or clutch slip needed. We did half yesterday and finished the rest today.
I think it looks nice. Now the holes they left behind, well that's another sea story.
Monday, September 29, 2008
EV on a Budget
As you can see the kit came with everything I needed. The black item in the center with the white "Zap" on it is the pouch for the battery. The motor is just below the pouch, to the left of the small black rectangle which is the battery charger. The silver item on the far left with the black stripe is the battery holder/mount. Inside of it is the motor control module - more about that later. The battery is the large gray rectangle in the middle. Notice the water bottle and cage on my old Cannondale. It has to go to make room for the battery mount. Bummer.
The battery is valve regulated sealed lead acid, so it is heavy. ~16lbs. Yuck. 18amp hours. There is an auxiliary connector that allows you to charge the battery while it is still connected to the bike. Or you can pull the Velcro apart and remove the battery pouch from the bike. The pouch has handles to make carrying the battery easier.
Here is it all installed. Simple. Took about an hour. The battery holder mounts to the frame using pipe clamps. The small black button on the gray battery mount is the on-off switch. The pouch has flaps that mate with the Velcro on the mount and a strap that loops under the mount. The battery is secure, and isn't going to fall out.
The motor mounts to the seat stay with a metal plate. Took a bit to get it adjusted so that the motor will try to 'climb' the tire as it pivots into the tire. This increases the motor's grip (friction) on the tire as the motor shaft rotates. If you pedal (or coast down hill) faster than the motor is turning the tire will push the motor away. Simple but effective design and seemed to work well. There is a lever to lock the motor against the tire if you want the motor to do all the work.
I wish I could say it worked 1st time, but it didn't. I hooked all the connectors up, charged the battery, but nothing happened when I pushed the handle bar mounted switch. Forward for high speed, back for low speed, and center(auto-return) for off. Took me about another hour to debug the problem.
The white/rust colored 3 pin connector in the lower left was shifted over to the left one pin. So only two of the three wires were mated to the pins on the control board. The 'root' cause was actually the large wire next to the 3 pin connector. That wire (spade) connector was flipped so that fat part was towards the 3 pin connector which prevented the white header from being able to slide onto the pin on the right next to the wire. Twisting the spade connector 180 degrees put the 'fat' part away from, and the thin part of the spade towards the 3 pin connector. This allowed enough clearance for the white header to slide over that first pin. No wiring diagram, and of course nothing is labeled. The correction is pictured here.
But after getting the 3 pin connector right, I when for a test ride and I have to say it easily pulled my 225 lbs along at a faster than I pedal normally pace and climbed reasonable grades (small hills) by itself. For sure I will have to pedal some to get up any real hill with the motor doing most of the work. Still too early to judge the range. But I have to say that this kit can take the hard work out of bike riding, while still giving you some exercise. If getting all hot and sweaty riding to work is stopping you from doing it this kit could solve that problem.
Wednesday, September 24, 2008
Boston's Big Dig
Sunday, September 7, 2008
Hanna She's No Friend of Mine
Monday, September 1, 2008
My UK Vacation
Day 1-2, 3, 4, 5-6, 7, and the trip home. Hope you enjoy them and feel like you were there.
Monday, August 11, 2008
Life With An EV
What's the catch? You have to fill your tiny gas tank using a eye dropper. So getting that 1 gallon worth of energy into your car takes about 8-12 hours. Charging on 120V is slow and at best is only about 50% efficient, so there is a lot of waste heat. Since my garage is air conditioned I charge the truck outside. I put up a canopy so that the truck is protected from all the droppings from the trees. The canopy also lets me keep the windows down, and the EV out of the sun so I don't notice the lack of A/C as much.
Batteries don't like cold so I'll keep it in the garage this winter. The excess heat given off during charging will just keep the garage warm (it's heated). I can charge with 220V using a buck transformer I got off of eBay and that is much more efficient. Charges in 4-6 hours on 220V and is about 70% efficient.
Tuesday, July 8, 2008
Plug and Drive
Click the picture to see the ones I took of my truck. More to come. I need to wash and give it a cleaning before I take the glamour shots.
Sunday, July 6, 2008
How I spent my 4th of July
I drove to Dexter's house north of Atlanta and met his family. Dexter's brother, Rick, came down from Baltimore to run in the race, so the three of us set out about 10PM for downtown Atlanta to spend the night with Dexter's Dad Roy. We got up at 5:45AM, and Roy dropped us at the MARTA station where we met up with Dexter's wife, Jan, Little Dexter, his fiancée Leila, and Cynthia at the station and rode the subway to Lenox Square which is where the race started. Rick and I had numbers in the same range, so we waited together. We started running at about 9AM , me with cell phone and camera in hand. By chance, Roy and I saw each other as I jogged by, but I missed getting that picture. My camera is slower than me :-(.
I was almost to the 1st mile marker when Dexter called to let me know he was done! He flew.. Sub 59 minutes for a 10K. His group when off earlier. I finished 1 hour 29 minutes 44 seconds... Slow.... 14:09 per mile average. Over a minute per mile slower than my already slow summertime pace. I did take a lot of pictures! I hope you enjoy them.
Thursday, June 26, 2008
Driving My 1st BEV
Well riding in a EV is cool - BUT - actually driving one is even better. I got to do that on Tuesday. So June 24, 2008 will be one of those days I won't forget. (No I don't remebmer the date of my very 1st kiss but I remember the girl *Amy*). I drove a Chevy S10 convented by US Electricar in 1994. I of course forgot my camera, but the one I drove is similar to the one pictured. It's a 312v battery pack driving a 3 phase AC motor with regenerative braking (meaning the AC motor turns into a generator and charges the battery when slowing or stopping). These trucks are not backyard DIY conversions. US Electricar professionally converted about 90 of these trucks. Click the picture for specs.
Oh... So how did it drive? You ever drive a S10 pickup with an automatic? It zipped right up to 45 mph in a blink, and it does 70 mph down I40. The only difference is no noise, and the 'feel' of the regenerative braking when you take your foot off the accelerator. It has brakes, but the regenerative braking will actually stop the truck depending on which of the regenerative braking settings you use. In the most aggressive setting there is no coasting. You lift off the accelerator and it feels just like you applied the brakes. The other settings are less aggressive and the truck will coast more like an ICE powered vehicle.
Stay tuned for more news related to me testing the waters of EV ownership...
Wednesday, June 11, 2008
My Snake is Bigger than Your Snake
So as luck would have it late Tuesday morning I was going to the garage and I saw my new friend - Slim - a nice 4ft black snake. I see snakes from time to time, but generally not snooping around the house and garage.
Slim kept on moving and went by the door. It's a 36inch door so Slim is about 4ft tip to tip.
Tuesday, June 10, 2008
ShopBot Buddy
A PC or laptop is used to run the ShopBot. Click the picture to see the album of pictures with some of the neat things that they can do. The tool that cuts the wood is a 3HP router or a spindle turning a 1/4 to 1/2 inch shanked bit and cuts 600 inches/per minute. That means it can cut a dado from end to end of a 8 foot sheet of plywood in less than 10 seconds. They can move the same length in 3 seconds. The video does not do the speed justice. We were cutting at 3 inches a second (poky).
Monday, May 26, 2008
Start of Summer - Nothing new under the sun
Memorial Day is the unofficial start of summer, and you might find yourself taking a trip by car even though gas prices are heading towards $5 a gallon. If you want to put $4-5 a gallon into perspective grab your lawn mower gas can and go fill it up. That little gallon jug will cost you close to $5 to fill up (if you fill it to the top). Don't do what I did and take a 5 gallon container. I about had a stroke! Over $20 for that! It's a totally different feeling when you can see how small that amount of gas is. Filling your vehicle doesn't have the same effect since you can't picture the tank hiding in your car somewhere. Seeing the tiny jug will drive it home.
While I'm on the subject of gallons of gas I'm reminded of a e-mail from my uncle in California. It was a chain e-mail worth reading. If you are one of those happy go lucky types that believe all men are good then just stop reading. If you are more realist and know that the rain falls on the good and the bad you should keep reading. With gas pieces all over the place and changing minute to minute how much does it cost to fill your tank with 13.23 gallons at $3.799 a gallon? Go on, do it in your head (hah).
According to Google:
3.77900 times 13.23 = 49.99617
More about calculator.
That's $50 worth of gas. If you really did that in your head then you can stop reading now too. But if you are like me and always in a hurry and thinking about other things while filling the tank (like when will the pump stop) doing math like is not going to happen unless there is a 5th grader handy. So to keep the math simple stop the pump at 10 gallons and the pump better read $37.79. If it doesn't show the correct price take a picture and leave. Call the state Agriculture Department and report them. If it reads right then continue, but know how many gallons should fill the tank. If you learn it takes 13 gallons to fill up at the quarter of a tank mark you remember that and start filling up at the quarter tank mark every time. No more between the mark fill ups. Get used to this as you fill up around home so that when you stop at that station beside the interstate you'll know their pump is cheating you when it gets to 14 gallons. Better they cheat you out of $5 instead of it slowly dawning on you after say 15, 16, or 17 gallons ($10-20). For sure you need to know how big your tank is. Look in your owners manual and write it on a yellow sticky and put it next to your gas gauge. Once you figure out the quarter tank (and/or eighth tank) fill up write that on the sticky too.
I'm being paranoid you say? Think about it... Looking at that pump is painful. Do you really focus or are you like me just in a hurry for the pain to stop and you get away as fast as you can? Around home you are probably safe and need not worry (much). But at that exit along I95 I wouldn't be so sure.
Memorial Day - a Day of Remembrance
Saturday, May 17, 2008
Eye candy...
Saturday, May 10, 2008
Two cute 20 year olds together add up to one Maryann
I wrapped the thumb drive I got Maryann in wrapping paper that I assembled from a old day at a time dog calendar. I also made the paper bow for her present using the instructions I found here. The paper bow was a hit and several folks ask me how I made it. It was fun and easy. If you have a paper cutter it would make cutting the paper into 1 inch wide strips a snap. I just used scissors. I suspect an razor knife would work well. If you use paper only printed on one side like I did I recommend not alternating the sides (A and B). I just used hot glue, but if kids are doing this use some other adhesive.
Thursday, April 24, 2008
A Day in Manhattan. . .
Two of the cabs I wrote in were Ford Escape Hybrids. I talked to the driver and they said they notice the improved gas mileage. One driver said it was a bit under powered. As a passenger I didn't notice that. The driver seemed to be able dash from one light to the next.